Long Range America Fuel Tank

The quest for extended range has always been a driving force (pun intended) in automotive engineering. While electric vehicles are increasingly prevalent, the internal combustion engine (ICE) isn't going anywhere anytime soon, and neither is the desire to travel further between fill-ups. This brings us to the topic of Long Range America Fuel Tanks, a common aftermarket modification and, in some cases, factory option, designed to significantly increase a vehicle's cruising range.

What are Long Range America Fuel Tanks?

Simply put, a Long Range America Fuel Tank is a fuel tank with a larger capacity than the original equipment manufacturer (OEM) tank. These tanks are typically designed to fit within the existing space, although some modifications might be necessary depending on the vehicle. They are prevalent in trucks, SUVs, and even some passenger cars, particularly those used for overlanding, off-roading, or long-distance touring. Long Range America itself is not a specific brand but rather a descriptor used to indicate the purpose of these tanks.

Construction and Materials

The materials used in constructing these tanks are crucial for safety and durability. Common materials include:

Cross-linked Polyethylene (XLPE): A robust plastic known for its impact resistance, chemical resistance, and ability to withstand temperature variations. XLPE tanks are lighter than steel and less prone to corrosion.
Steel: Steel tanks offer strength and durability but are susceptible to rust if not properly coated. They're typically heavier than XLPE tanks.
Aluminum: Aluminum provides a good balance of strength and weight. It's also corrosion-resistant but can be more expensive than steel or XLPE.

The choice of material often depends on the vehicle application, budget, and desired lifespan. For example, vehicles frequently exposed to harsh off-road conditions might benefit from the impact resistance of XLPE.

Benefits of Installing a Long Range America Fuel Tank

The primary advantage is obvious: increased range. This is particularly beneficial for:

Overlanders and Off-Road Enthusiasts: Reaching remote locations where fuel stations are scarce.
Long-Distance Travelers: Reducing the frequency of fuel stops on extended road trips.
Commercial Fleets: Optimizing routes and minimizing downtime for refueling.
Emergency Services: Ensuring extended operational capabilities in remote areas.

Beyond range, other advantages include:

Reduced Refueling Frequency: Saving time and inconvenience.
Fuel Cost Savings: Potentially allowing you to choose fueling locations with lower prices.
Increased Resale Value: For vehicles geared towards overlanding or long-distance travel, a long-range tank can be a selling point.

Considerations Before Installation

Before jumping into a long-range fuel tank installation, consider these factors:

Legality: Check local and federal regulations regarding fuel tank modifications. Some areas may have restrictions on tank size or materials.
Vehicle Compatibility: Ensure the tank is specifically designed for your vehicle make and model. A universal tank might require extensive modifications.
Installation Complexity: Some installations are relatively straightforward, while others require professional assistance. Factors like fuel pump integration and tank mounting can affect the complexity.
Weight: A larger fuel tank, when full, adds significant weight to the vehicle. This can impact handling, braking, and fuel economy (counterintuitively). Consider upgraded suspension components if necessary.
Cost: Long-range fuel tanks can be a significant investment, ranging from a few hundred to several thousand dollars depending on the size, material, and complexity of the installation.

Installation Process and Common Issues

The installation process varies depending on the vehicle and the tank design. Generally, it involves:

Removing the OEM Fuel Tank: Disconnecting fuel lines, electrical connections, and mounting hardware.
Preparing the New Tank: Inspecting for damage and ensuring all fittings are properly installed.
Installing the New Tank: Connecting fuel lines, electrical connections, and securing the tank to the vehicle frame.
Testing for Leaks: Thoroughly inspecting all connections for fuel leaks before filling the tank.
Calibrating the Fuel Gauge: The fuel gauge may need recalibration to accurately reflect the increased fuel capacity.

Common issues encountered during installation include:

Fuel Line Compatibility: Ensuring the new tank's fuel lines are compatible with the vehicle's existing fuel system.
Fuel Pump Integration: Some tanks require modifications to the fuel pump or the installation of a new fuel pump.
Clearance Issues: The new tank may interfere with other components, such as the exhaust system or suspension.
Fuel Gauge Inaccuracy: The fuel gauge may not accurately reflect the fuel level, requiring recalibration or the installation of a new sending unit.
Vapor Lock: In hot climates, a larger fuel tank can exacerbate vapor lock issues. Consider insulation or a vapor return system.

It's highly recommended to consult with a qualified mechanic experienced in fuel system modifications before attempting a long-range fuel tank installation. Improper installation can lead to fuel leaks, engine damage, or even fire.

Maintenance and Reliability

Maintaining a long-range fuel tank is similar to maintaining a standard fuel tank. Regular inspections for leaks, corrosion, and damage are essential. It's also important to:

Use High-Quality Fuel: Avoid contaminated or low-grade fuel, which can clog fuel filters and damage the fuel pump.
Replace Fuel Filters Regularly: Follow the manufacturer's recommendations for fuel filter replacement.
Address Any Leaks Immediately: Even a small fuel leak can be dangerous and should be repaired promptly.

The reliability of a long-range fuel tank depends on the quality of the tank itself, the installation quality, and the maintenance practices. A properly installed and maintained tank should provide years of reliable service.

Cost Considerations

The cost of a Long Range America Fuel Tank can vary widely depending on several factors:

Tank Material: XLPE tanks are generally less expensive than steel or aluminum tanks.
Tank Capacity: Larger tanks typically cost more.
Vehicle Make and Model: Tanks designed for specific vehicles are often more expensive than universal tanks.
Brand Reputation: Reputable brands with a proven track record tend to charge more.
Installation Costs: Professional installation can add significantly to the overall cost.

As a general guideline, expect to pay between $500 and $2,000 for the tank itself, plus an additional $200 to $800 for installation, depending on the complexity. It's wise to get quotes from multiple sources and factor in the long-term benefits of increased range when evaluating the cost.

Alternatives to Long Range Fuel Tanks

While a long-range fuel tank is a popular solution, other options exist for increasing a vehicle's range:

Auxiliary Fuel Tanks: These are typically smaller tanks that can be mounted in the bed of a truck or in the trunk of a car. They require a separate fuel transfer system to pump fuel into the main tank.
Jerry Cans: A more basic approach is to carry extra fuel in jerry cans. However, this is not always practical or safe, especially for large quantities of fuel. Ensure proper ventilation and secure storage to avoid spills and vapor buildup.
Optimizing Fuel Efficiency: Simple measures like proper tire inflation, regular maintenance, and conservative driving habits can significantly improve fuel economy.

Conclusion

A Long Range America Fuel Tank can be a valuable investment for individuals who require extended range for off-roading, overlanding, or long-distance travel. However, it's essential to carefully consider the legal implications, installation complexity, cost, and potential drawbacks before making a decision. By weighing the pros and cons and ensuring proper installation and maintenance, you can enjoy the benefits of increased range without compromising safety or reliability. Remember to consult with qualified professionals and adhere to all applicable regulations to ensure a safe and successful installation.